Run the Plant, Line, and DC On Real Time, Not Reports.
Modern factories, industrial sites, and distribution centers generate more sensor data than anyone can review — and almost none of it routes to the people who can act in time. AleraVision fuses line cameras, machine telemetry, audio, forklift telematics, dock scanners, and environmental sensors into one operating picture so production, EHS, maintenance, and logistics act on verified events in seconds.
Spatial Topology
Floor 3 · Zone Alpha
The Problem
The cost of inaction is already on your books.
Unplanned downtime is the largest hidden cost
Bearing failures, motor anomalies, and tooling drift surface only after the line stops — and the shift's gone.
Forklift, dock, and worker incidents drive insurance
Pedestrian conflicts, dock-edge events, lockout-tagout breaches, and PPE gaps are leading sources of OSHA recordables and claims.
Quality drift and shrink hide between audits
Manual sampling misses out-of-spec runs and dock-side loss that quietly destroy yield, margin, and customer trust.
The Solution
One real-time intelligence layer across line, cell, dock, and yard.
Computer vision watches PPE, restricted zones, process step compliance, forklift–pedestrian conflict, and dock dwell. Acoustic and vibration sensors catch equipment anomalies before failure. Everything is unified, time-stamped, and routed to the right team.
Equipment Health Monitoring
Acoustic and vibration anomaly detection on motors, bearings, and tooling — alerts before failure.
Worker Safety & PPE
Hard hats, hearing protection, restricted zones, lockout-tagout, and forklift conflict verified continuously.
Process & Load Verification
Computer vision confirms critical assembly, torque, inspection, and dock load events with audit-grade evidence.
Dock & Yard Intelligence
Trailer arrival, dwell, door events, and verified load reconciliation across receiving and shipping.
System in Use
What an AleraVision feed looks like in manufacturing.
Live sensor input on the left. AI-classified, operator-ready event on the right. No more raw video review.
Live · MANUFACTURING_FEED_01
Manufacturing · Production line · Worker + machine zone
How It Works
Sensor in. Verified event out. In milliseconds.
Sensor Integration
Connect existing video, audio, environmental, and IoT estate. Open protocols, no rip-and-replace.
Real-Time Analysis
Multi-modal AI fuses streams and classifies intent at sub-12ms latency.
Instant Alerts + Dashboard
Verified events route to the right responder. Live dashboard, mobile, and SIEM/BMS integration.
ROI
Outcomes you can model on a one-page memo.
Unplanned downtime
Predictive equipment alerts vs. reactive baseline
Recordable incidents
12-month average post-deployment
Shrink & dock loss
First 12 months post-deployment
Enterprise-Ready
Built for discrete manufacturers, process plants, contract manufacturers, 3PLs, retail DCs, and cold-chain logistics across multi-site footprints.
Protect uptime, margin, and your people. Book a 30-minute walkthrough.
30-minute briefing with a solutions architect. Custom ROI model included.